Ensure the integrity, reliability, and safety of your products with our advanced Pressure and Leak Testing services. Our solutions are tailored to detect even the smallest leaks, maintain product performance, and meet stringent quality standards across industries like automotive, commercial, and medical devices.
Key Benefits:
- Precise Leak Detection: Identify micro-leaks with high sensitivity.
- Pressure Testing Accuracy: Assess product durability under various conditions.
- Customised Testing: Flexible solutions for unique requirements.
Contact us to ensure your products meet the highest quality and safety benchmarks.
PCV Valve Assembly And Test Machine
PCV valves are produced in a wide variety of forms and styles to suit a large range of vehicles.
Flexible manufacturing methods allow valves to be produced in metal, plastic or a combination of both with in line, 90 degree and angled profile variants.
PCV stands for positive crankcase ventilation.
In all petrol engines pollutant combustion gases seep past the piston rings and build up in the crankcase.
The gases are forced through the PCV valve and into the air cleaner to be mixed with fresh air and routed back into the combustion chamber to be burned safely.
Using a base machine with a standard footprint a range of processes can be selected to provide a fully automated assembly and test facility with manually loaded components indexing through a series of operations resulting in 100% inspection of all PCV valve functions and manufacturing integrity.
Quick change tooling design allows one machine to produce in line, and angled valves to give a flexible and cost effective production facility.
Latest PLC control system and operator interfacing fully monitors and displays every stage of progression.
Process Functions And Options
- Load into interchangeable nests
- Vision inspection of components
- Sonic welding or hydraulic crimping
- Vacuum flow tests at multiple rates
- Positive pressure flow test
- Assembly integrity leak test
- Laser marking of identification data and date
- Segregated isolation of rejected assemblies
- Confirmation marking of passed assemblies
- Batch counting into tote bins
